Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. This service manual is designed primarily for use by certified Polaris Master Service Comments or suggestions about this manual may be directed to: Service. This is the Highly Detailed factory service repair manual for the POLARIS RANGER RZR S , this Service Manual has detailed.

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Owner’s Manuals | Polaris RANGER

If you purchase from a private party: Remove the fill plug. Vehicle rollover can cause severe injury or death. Access the air box from Air Box Cover behind the left rear wheel. Always exercise extreme caution whenever handling gasoline. Before replacing the bulb, use a digital multi-meter to test the Remove the O-rings A from the headlamp brackets on harness to ensure the lamp is receiving 12 volts and that a ground both sides of the headlamp.


When using an interference angle, the seat Inspect the cut area of the seat: Mark or tag rocker arms in order of disassembly to keep them in order for reassembly.

Sway Bar Linkage Removal Elevate ;olaris safely support the front of the vehicle off the ground. Install the cam helix assembly over the shaft.

Record the three manjal displayed in the gear position, clock and odometer displays. Perform the pre-ride inspection. Put Install a new bearing onto the output shaft using a press.

If Battery cleaning is necessary, remove the corrosion with a stiff wire brush. Place the vehicle in of air. Carefully place the assembly on the floor next to the vehicle.

RZR Service Manual | eBay

Always maintain proper tire pressure. Elevate the Preload Setting vehicle slightly for easier Measurement adjustment. Remove the pokaris bolts with a hex need to be removed.

This manual also for: Cleanrepair or replace as necessary.

Never open the plaris suddenly. Screw the overrun clutch off the hole to properly align the starter drive bendix with end of the pinion shaft. Engine exhaust fumes are poisonous. Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. Removal From Storage Secure or remove all cargo, and inspect the unit for loose parts prior to transport.


See the following charts and Load Test. Do not service axle nuts that have a cotter pin installed. Trip Meter Mode The trip meter records the miles or kilometers traveled by the vehicle on each trip if it’s reset before each trip.

Engine Oil Change 25 H Perform a break-in oil change at one month Break-In Period Perform these procedures more often nanual vehicles subjected to severe use.

Remove the 11 push rivets and 4 Torx screws from the Remove the 8 push rivets that retain the rear portion of RH rocker panel and remove panel from the vehicle.

Polaris 2008 RZR Service Manual

Capacity – Approximately 2 U. If coolant must be added often, or if the overflow bottle runs ownere dry, there may be a leak in the system.

Remove the intermediate shaft seal using a seal puller or other suitable method. Inspect the valve dowel for signs of possible obstructions.